Full-automatic measurement and control system of bi-directional diameter gauge farewell to the era of manual measurement
Views:1220 Date:2019-02-25

For the inspection of the outer diameter, there are many products in production, such as cables, cables, rubber, plastics, machining, bearings and so on. The competition in the industry market is increasingly fierce, but the quality is the same topic. With the development of the automation industry, keeping up with the pace of production and monitoring the quality has become a top priority. The two-way caliper is from two directions. In addition to measuring the outer diameter size, the device for detecting the diameter quality can also monitor the ellipticity in real time.
The production capacity of cables and cables continues to increase, and the automatic detection of outer diameters is getting more and more attention from manufacturers. The use of automatic outer diameter inspection production line to achieve quality monitoring, automatic control of the outer diameter, not only can improve the efficiency and quality of production, but also can make a reasonable budget for production costs and improve the working conditions of workers, accelerate the production of automated production Transformation.
The degree of automation of the production line of the enterprise determines the survival and development of the company in the future. The first concern of the production enterprise is the detection degree of the outer diameter and the relevant dimensional parameters, and detailed analysis of various production conditions; on the basis of the analysis of the outer diameter process, the corresponding specifications are set, such as: product model, nominal value, Positive and negative tolerances, etc., the two-way caliper can automatically measure and control its outer diameter to achieve high-quality production.
The installation and commissioning and routine maintenance of the two-way caliper on the shop floor are also very important. In order to ensure continuous use for a long time, the one-way caliper can shorten the maintenance cycle as much as possible, and the daily maintenance is mostly wiped with soft cloth. The lens does not take much time.
The two-way caliper can achieve high-quality output requirements of the outer diameter while greatly reducing the manual measurement process. Its measurement frequency is 500Hz, that is, 500 data per second, and the number of measurement points is greatly increased compared with manual measurement. PID closed-loop control achieves the goal of high-quality production without manual measurement, which greatly improves production efficiency.
The two-way caliper can be installed as a separate device on the production line, and only a small space is reserved. It can also be used for equipment manufacturers such as cables and cables to provide measurement control functions. With the two-way caliper, it has the characteristics of fast forming speed and easy operation. It is one of the necessary machines for round rolled material manufacturers. In addition, it can simultaneously detect the width and thickness of flat rolled products such as flat wires.
The two-way caliper is professionally used for measuring and controlling round rolled products such as cables, cables, rubber pipes, plastic pipes, bearings, flat wires, etc. It has reliable performance, adopts PLC control, PID control system, and has a good man-machine interface. Perfect for fully automated outer diameter intelligent measurement control. The machine automatically measures, automatically alarms, automatic control, and automatic display, effectively replacing manual measurement, greatly improving production efficiency and product molding quality of production enterprises. At the same time, compared with the traditional measurement method, it not only reduces the waste of raw materials, but also improves the quality and reduces the workload.